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acoustical network, capacitor speaker, coaxial speaker, cone, crossover network, diaphragm, dynamic speaker, earphone, electrodynamic speaker, electromagnetic speaker, electrostatic speaker, excited-field speaker, full-fidelity speaker, headphone, headset, high-fidelity speaker, high-frequency speaker, horn, loudspeaker, low-frequency speaker, midrange speaker, monorange speaker, moving-coil speaker, permanent magnet speaker, speaker, speaker system, speaker unit, triaxial speaker, tweeter, voice coilEnglish
Translations
- Finnish: bassokaiutin
Related terms
- This article is about a loudspeaker driver. For individuals trained in remote first aid, see Wilderness First Responder.
Woofer is the term commonly used for a loudspeaker driver designed
to produce low
frequency sounds, typically from around 40 hertz up to about a kilohertz or
higher. The name is from the onomatopoeic English word
for a dog's bark, "woof" (in contrast to the name used for speakers
designed to reproduce high-frequency sounds, tweeter).
Description
The most common design is the electrodynamic driver. These use a cone, driven by a voice coil surrounded by a magnetic field. The voice coil and magnet form a linear electric motor. When current flows through the voice coil, the coil moves in relation to the frame according to Fleming's left hand rule, causing the coil to push or pull on the driver cone in a piston-like way. The voice coil is attached by adhesives to the back of the speaker cone. The resulting motion of the cone creates sound waves as it moves in and out.Woofer design
There are many challenges in woofer design and
manufacture. Most have to do with controlling the motion of the
cone so the electrical signal to the woofer's voice coil is
faithfully reproduced by the sound waves produced by the cone's
motion. Examples of such problems include damping the cone cleanly
without audible distortion at each end of the in/out cycle,
managing high excursions (reproduction of loud sounds) without
distortion, and energy storage in one or more of the moving parts
(called ringing when the cone is underdamped). There are challenges
in controlling electrical
impedance so as to make possible the use of economic electronic
amplifiers. Good woofer design requires effectively converting a
low frequency amplifier signal to mechanical air movement with high
fidelity and maximal efficiency, and is complicated by the
necessity of using a loudspeaker
enclosure to couple the cone motion to the air. If done well,
many of the other problems of woofer design (for instance, linear
excursion requirements) are reduced.
The widely used bass reflex design was granted to
Albert L. Thuras of Bell
Laboratories in 1932. Earlier speakers simply mounted the
driver on a baffle, and low frequency performance was lost to
interference.
A.
Neville Thiele in Australia, and
later Richard H.
Small in the United
States, first adapted electronic filter
theory to the design of loudspeaker enclosures, particularly at
the low frequencies where woofers work. This was a very
considerable advance in the practice of woofer subsystem design,
and is now almost universally practiced (except for horn and
transmission line enclosures) by competent system designers.
Speaker designers, including DIY builders, can use
any of several computer programs that perform the sometimes
involved calculations. Some are open source programs, others are
expensive commercial offerings. To use what are known as Thiele/Small
(sometimes called T/S) design techniques, a woofer must first be
carefully measured to characterize its electrical, magnetic, and
mechanical properties; these are collectively known as the
Thiele/Small parameters. They are now commonly included in the
specification sheets for most higher-quality woofer drivers; not
all, of course, have been carefully measured, and in any case,
specific drivers may vary from the average run produced. In
addition, some of these parameters can change during a speakers
lifetime (especially during its first few hours or days of use) and
so these parameters should really be measured after a suitable
burn-in period to best match the enclosure design to the driver
actually being used. This awkward fact complicates manufacturing,
obviously.
Resonance
frequency is one of
these, and is determined by a combination of the compliance (i.e.,
flexibility) of the cone suspension and the mass of the moving
parts of the speaker (the cone, voice coil, dust cap and some of
the suspension). When combined with the motor strength, the
electrical characteristics of the driver, and the acoustic
environment provided by the enclosure, there will be a related, but
different resonance characteristic, that of the loudspeaker system
itself. In general, the lower the system's resonance frequency, the
lower the frequency reproducible by the speaker system at some
given level of distortion. The resonance frequency of the driver is
listed in its specification sheet T/S parameters as Fs.
All woofers have electrical and mechanical
properties that dictate the correct box size of a given type (e.g.,
bass reflex, sealed enclosure, "infinite baffle", etc.) for a given
desired performance and efficiency. Not all desired speaker system
qualities can be maximized simultaneously. They also strongly
affect the crossover components needed for a given performance in a
particular loudspeaker system. A given
woofer may work well in one enclosure type, but not in another. For
instance, a woofer with a small maximum excursion (often those with
critically hung voice coils)
will not be suited to acoustic suspension designs (which typically
require generous excursions), nor for use in bass reflex designs
without an electrical filter preventing signals much below the
system resonance from reaching the woofer. In this last case, the
enclosure no longer seriously loads the woofer below that resonance
frequency, and cone excursions increase greatly. It is at minimum
critical to know and understand the Thiele/Small parameters of a
driver in order to design a satisfactory loudspeaker system using
it. Horn designs have their own, different, design analyses as do
transmission lines, though the last has only recently had a usable
mathematical model for use in design.
Active loudspeakers
In 1965, Sennheiser Electronics of Austria introduced the Philharmonic sound system, which used electronics to overcome some of the problems ordinary woofer subsystems confront. They added a sensor to the woofer, and used the signal corresponding to its actual motion to feedback as a control input to a specially designed amplifier. If carefully done, this can improve performance (both in 'tightness' and to extend the low frequency performance) considerably at the expense of flexibility (the amplifier and the speaker are tied together permanently) and cost. In the US, L W Erath, an oil industry engineer, introduced a line of high end speakers along very much the same lines.As electronics costs have decreased, it has
become common to have active loudspeakers (in this meaning) in
inexpensive 'music systems', boom boxes, or even car audio systems.
This is usually done in an attempt to get better performance from
inexpensive drivers in lightweight or poorly designed enclosures.
This approach presents difficulties as not all distortion can be
eliminated using servo
techniques, and a poorly designed enclosure can swamp any attempt
at electronic correction.
Equalized loudspeakers
Because the characteristics of a loudspeaker can be measured, and to a considerable extent predicted, it is possible to design special circuitry that compensates for the deficiencies of a speaker system. The most notable early example of this design approach in hi-fi equipment was the Bose 901 speaker system, introduced in the late 1960s and still available as of this writing (2007). The 901 uses nine identical small drivers, each measuring about four inches in diameter. A single driver this size is not capable of reasonable reproduction of either low frequencies (too small) or high frequencies (too large). But, with a specially designed electronic equalizer circuit (supplied with the speaker system) prior to the power amplifier, the signal at both low frequencies and high frequencies could be changed to compensate for the inherent characteristics of the loudspeaker system. And multiple small drivers together can move considerable air at low frequencies. The first two generations of the 901 were sealed boxes, and required considerable amplifier power for typical listening volumes, and very considerable power for high listening volumes. Subsequent versions (the current being Series 6) used a ported enclosure, and have relatively conventional power requirements. The result was a speaker system which, though controversial among high fidelity fans, made a considerable commercial impression and had substantial sales.Equalization techniques are also used, for a very
different purpose, in most public address and sound reinforcement
applications. Here, the problem is not primarily hi-fi
reproduction, but managing the acoustic environment (e.g.,
resonance, reverberation time and
spectral shaping, feedback howls, etc). In this
case, the equalization must be individually adjusted to match the
particular characteristics of the loudspeaker systems used and the
room in which they are used.
Digital filtering crossover and equalization
Computer techniques, in particular DSP techniques make possible a higher precision crossover technique. By using FIR and other digital techniques, the crossovers for a bi-amped or tri-amped system can be accomplished with a precision not possible with analog filters, whether passive or active. Furthermore, many driver peculiarities (down to and including individual variances) can be remedied at the same time, using the same techniques. One of Klein and Hummel's recent designs is implemented using these techniques. Because of the complex and advanced techniques involved, this approach is unlikely to be used in lower cost equipment for some time to come.Cone materials
All cone materials have advantages and disadvantages. The three chief properties designers look for in cones are light weight, stiffness, and lack of coloration (due to absence of ringing). Exotic materials like Kevlar and magnesium are light and stiff, but can have ringing problems, depending on their fabrication and design. Materials like paper (including coated paper cones) and various polymers will generally ring less than metal diaphragms, but can be heavier and not as stiff.There have been good and bad woofers made with
every type of cone material. Almost every kind of material has been
used for cones, from fibreglass and bamboo fibers to expanded
aluminum honeycomb sandwich panel material and mica loaded plastic
cones.
Frame design
The frame, or basket, is the structure holding the cone, voice coil and magnet in the proper alignment. Since the voice coil gap is quite narrow (clearances are typically in the low thousandths of an inch), rigidity is important to prevent rubbing of the voice coil against the magnet structure in the gap and also avoid extraneous motions. There are two main metal frame types, stamped and cast. Stamped baskets (usually of steel) is a lower-cost approach. The disadvantage of this type of frame is that the basket may flex if the speaker is driven at high volumes, there being resistance to bending only in certain directions. Cast baskets are more expensive, but are usually more rigid in all directions, have better damping (reducing their own resonance), can have more intricate shapes, and are therefore usually the preferred for higher quality drivers.Power handling
An important woofer specification is its power rating, the amount of power the woofer can handle without damage. The power rating is not easily characterized and many manufacturers cite peak ratings attainable only for very brief moments without damage. The woofer power rating becomes important when the speaker is pushed to extremes: very loud applications, conditions of amplifier overload, unusual signals (i.e., non-musical), very low frequencies at which the enclosure provides little or no acoustic loading (and so there will be maximum cone excursion), or amplifier failure. In high-volume situations, a woofer's voice coil can overheat and increase in resistance, causing "power compression", a condition where output sound power level decreases after extended high power activity. Further heating can physically distort the voice coil, causing scuffing, shorting due to wire insulation deterioration, or other mechanical damage. Sudden impulse overcurrent energy might melt a section of voice coil wire, causing an open circuit and a dead woofer. In normal listening level music applications, the power rating is generally unimportant for woofers.There are two types of power handling: thermal
(heat) and mechanical. Mechanical power handling limits are reached
when cone excursions exceed maximum limits. Consider a ported
enclosure (also known as bass reflex,
or vented enclosure), for which there is little loading of the
diaphragm below a limiting frequency, after which cone motion is
essentially uncontrolled. In this frequency region, the woofer can
physically travel too far and be physically damaged. Thermal power
handling may be reached when too much power is fed to the woofer
for too long, even if not exceeding mechanical limits at any time.
Most of the energy applied to the voice coil is converted to heat,
some of which is passed to the pole piece, the magnet and the
frame. From the woofer structure, the heat is dissipated into the
surrounding air. If too much power is applied to the voice coil it
will eventually exceed the maximum temperature it can safely
endure. Adhesives can melt, the voice coil former can melt or
distort, or the insulation separating the voice coil windings can
fail. Each of these events will damage the woofer, perhaps beyond
usability.
Public address (PA) and instrument applications
Woofers designed for public address (PA) and instrument applications are similar in makeup to home audio woofers. Typically, design variances include: cabinets built for repeated shipping and handling, larger woofer cones to allow for higher sound levels, more robust voice coils to withstand higher power, higher suspension stiffness, etc. Generally, a home woofer used in a PA/instrument application can be expected to fail more or less quickly. A PA/instrument woofer used in a home application is not likely to have the same quality of performance, particularly at low volumes.Pro audio woofers usually have high efficiency,
and high power handling capacity. The trade off for high efficiency
at a reasonable cost is a relatively low excursion capability (they
cannot move in and out as far as many home woofers do) as they are
intended for horn or large reflex cabinet mounting. They are also
usually ill suited to extended low bass response since the last
octave of low response increases size and expense considerably.
Because of this, most pro audio woofers are not well suited to use
in high quality high fidelity home applications and vice
versa.
Frequency ranges
At ordinary sound pressure levels (SPL), most humans can
hear down to about 20 Hz. A loudspeaker that can produce adequate
bass down to 50 Hz will sound full-range to most people when
reproducing most musical material. The only real exception, except
some electronic music, is recordings from very large pipe organs,
some of which have pipes with very low notes. Many modern small
loudspeakers are designed to produce bass down to around 80–100 Hz,
where it is assumed the end user will be using a subwoofer to cover the bottom
two octaves. To accurately reproduce those bottom octaves, a woofer
must be large enough to move an appropriate volume of air, and this
becomes more difficult at lower frequencies. The larger the room,
the larger the woofer will have to be in most cases to produce the
required loudness in the room at low frequencies. Both requirements
are incompatible with small drivers in speaker systems.
The chart below gives the approximate frequency
ranges of different sized woofers. In special cases, for instance
full-length horns, small drivers can reproduce unusually low
frequency material at useful levels with low distortion. The green
area represents the range a woofer can commonly manage, while the
yellow is the extended frequency where performance may be
compromised. The purple area at the bottom represents the
fundamental musical frequency range of common instruments. The
lighter purple areas extend the instrument range to rarely played
notes, for instance, the first and last 10 keys on a standard
piano. (The frequency range of the notes on a standard 88-key piano
is 27 to 4,096 Hz, but note that pianos, like all instruments,
produce harmonic overtones which are important in properly
reproducing their sound.) By comparing the instrument ranges versus
the nominal driver ranges, some of the problems confronted by
speaker designers can be seen. No woofer can do everything
well.
Note that this chart does not show bigger woofers
such as 15", 18", 21" and the rare larger sizes. It also does not
show the effects of two or more woofers working together to move a
greater mass of air, ideally resulting in lower frequency
extension. Furthermore, it does not show the narrowing of a
woofer's polar pattern at the higher end of its frequency range,
which is often a significant effect.
See also
woofer in Spanish: Woofer
woofer in French: Boomer (haut-parleur)
woofer in Korean: 우퍼
woofer in Italian: Woofer
woofer in Dutch: Woofer
woofer in Japanese: ウーファー
woofer in Portuguese: Woofer